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Conveyor belts for power plants and coal handling

By the Boston Rubbers engineering team · Updated 15 October 2026

Coal handling plants move large tonnages over long conveyors in enclosed galleries, where a belt fire is a serious risk. Fire resistant, antistatic belts are the norm, and often required.

Belt by duty

DutyTypical belt
Coal and lignite in galleriesEP 630/4 5+2 FR
Open yard conveyorsEP 500/4 5+2 FR or Y
Fly ashEP 400/3 4+2 Y
BiomassEP 400/3 4+2 Y or G

Fire resistant belts in depth

Why fire resistance matters in coal handling

Coal dust and fines collect around conveyors, and friction from a seized idler or a slipping drive can ignite them. On an ordinary belt, the fire then travels along the belt itself, through galleries and transfer towers. A fire resistant belt stops burning once the source is removed, so the fire stays where it started.

Antistatic covers matter for the same reason: a belt that builds static charge over a long run can spark in a dusty atmosphere.

Long, heavily loaded conveyors

Power plant conveyors are long and carry high tonnage, so the rating comes from the belt tension calculation rather than habit: 630 to 1000 kN/m in 4 or 5 plies is common. Low elongation EP fabric keeps the take-up travel within limits on long centres.

How to work out the rating

Fly ash, bottom ash and biomass

Fly ash is fine and abrasive but not hot by the time it reaches the conveyor; general purpose or abrasion resistant covers suit it. Bottom ash can still be warm: check the temperature. Biomass such as rice husk and bagasse is light but bulky; general purpose belts work, and oil resistant covers help where the fuel is oily.

Questions

Which belt is used in coal handling plants?

Fire resistant antistatic (FR) belts, flame tested to ISO 340, usually EP 500 to 800 kN/m in 4 plies with 5+2 mm covers.

Need the belt chosen for you?

Send your conveyor, our engineers select the belt

Length, lift, width, speed, capacity and the material. We reply with the rating, covers and grade, a datasheet and a quotation, usually the same working day.

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